类型 | 桥式三坐标测量机 |
---|---|
定位精度 | 0.002 |
品牌 | 海克斯康 |
型号 | GLOBAL Silver performance 桥式坐标测量机 |
技术参数:
技术配置清单 TECHNICAL ConFIGURATION LIST, STANDARD | ||||||
说 明 Description | 名 称 Name | 规 格 型 号 Specification | 数量 Set | 备注 Note | ||
主机 Machine | 1 | 主机 Machine | GLOBAL Silver performance XXX桥式坐标测量机 GLOBAL Silver performance XXX Bridge Coordinate Measuring Machine | 1 | ||
2 | 控制系统 Control System | GLOBAL Silver performance控制系统 GLOBAL Silver performance Control System | 1 | |||
3 | 操纵盒Jog-Box | 1 | ||||
4 | 工件和光栅的线性温度补偿 Linear temperature compensation for part and scales | 1 | ||||
5 | 校验球 Calibration Sphere | 1 | ||||
6 | 手册资料 documention | 用户及系统说明书 (光盘形式) User and System Manuals(on CD) | 1 | |||
计算机系统 Computer System | 1 | 计算机 Computer | 计算机系统 (实际发货不低于该配置):酷睿双核3.1GHz/2GB内存/500 GB硬盘/1GB显卡/ DVD-RW光驱/17” TFT显示器/ Windows 操作系统 Computer System (minimum configuration): Core2 3.1GHz/2GB RAM/500 GB Hard Disk/1GB Video Card / DVD-RW/17″TFT Monitor / Windows O.S. | 1 | ||
2 | 打印机 Printer | A4彩色喷墨打印机 A4 Color DeskJet printer | 1 | |||
3 | 计算机专用操作桌 Computer System Table | 1 | ||||
软件系统Software System | 1 | 基本软件 Software | PC-DMIS CAD (数控版) 测量软件 (Windows 操作平台) PC-DMIS CAD (DCC) Measuring Software (Windows O.S) | 1 | ||
2 | 手册资料 Manual | PC-DMISTM软件手册(光盘形式) PC-DMISTM Reference Manual (on CD) | 1 | |||
测头系统 Probe System | 1 | 测座 Probe Head | TESASTAR-sm 80自动分度测座 TESASTAR-sm 80 Motorized indexable head | 1 | ||
2 | 测头 Probe | TESASTAR-mp测头,含一个标准测力吸盘 TESASTAR-mp probe with a standard force module | 1 | |||
3 | 测杆 Styli | KIT7#:03969076探针组 Styli Kit 7#: 03969076 | 1 |
I.技术描述 Technical DescriptionA.主机 Machine:GLOBAL Silver performance系列三坐标测量机是Hexagon计量产业集团最新一代高性能活动桥式测量机。高稳定性的测量系统,能够快速有效地完成通用的车间检测需要,大大提高了检测效率。
X向横梁采用海克斯康获得专利的TRICISIONTM式(精密三角梁)横梁设计,提供最佳刚性质量比:轻合金桥架较传统设计刚性提高25%,X向导轨重心降低50%, 从而保证了平稳、精确的运动。移动桥上的轴承跨距更宽,降低了由于桥架自转导致的误差,保证了整机空间精度更高;同时降低了重复性误差,提高了速度和加速度,使得测量效率更高。
GLOBAL Silver performance集单点触发和连续扫描功能于一身,可配备多种测头系统,如接触式和非接触扫描测头。通过配备新一代高稳定性的控制系统,并结合温度和精度补偿系统对测量机性能进行优化,再加上先进的算法,GLOBAL Silver performance支持高速、高精度模拟开环以及闭环扫描。该测量机采用获得专利的快速探测模式的指向、点击和扫描技术,可把扫描测头当作触发式测头使用,而不会损失速度和精度。
GLOBAL Silver performance is the latest generation of moving bridge style Coordinate Measuring Machine (CMM) from Hexagon Metrology. The high stability of measuring system can handle any common shop measurement and inspection tasks, therefore improve your inspection throughput.
Distinctive TRICISIONTM bridge design for X beam provides optimum stiffness-to-mass ratio. The light alloy bridge is 25 percent stiffer than traditional designs and the X rail has a 50 percent lower center of gravity for smooth, precise movement. Wider bearing separation than competitive bridge designs assures improved control of bridge axis roll for precise volumetric measuring accuracy, reduced repeatability errors, increased acceleration/deceleration and greater measuring throughput.
GLOBAL Silver performance combines single-point probing and analog scanning in a single high performance measuring machine, also can equipped with contact or non-contact probe system. based on the new generation of controller combines, optimizes temperature and accuracy compensation systems and advanced algorithms, GLOBAL Silver performance can support high-speed, high-accuracy analog open and closed loop scanning. The FastProbeTM feature of Point, Click and Scan Technology allows a scanning prove to be used as a touch trigger probe with no loss of speed or accuracy.
·技术特点 X向横梁采用超高刚性精密三角梁(Tricision ®)技术,通过减轻运动负荷从而提高了整机的性能,是保证稳定性和刚性的最佳结构设计;该领先技术受到专利保护。
标配机器与工件的线性温度补偿技术。
Y轴采用海克斯康获得专利的整体燕尾型导轨,提高了测量机的精度和重复性。
三轴均采用同步带驱动,结构紧凑、不打滑、速度快、噪音低、易维护。
Z轴采用可调气动平衡,运动平稳;并可在紧急情况下自动制动,保证安全。
三轴均采用德国海德汉镀金光栅尺,其热膨胀系数的准确度及均匀性经德国国家标准局(PTB)认证,确保准确稳定的温度补偿 。
配备全球一流的坐标测量软件,可满足各种测量需求, 已成为测量业界的标杆。
可选配CLIMA温度补偿选项,使得测量机可在更宽温度范围(16~26°C)内保持高精度。
可提供专业的一体化设计方案(包括地基、减震、空调间、上下料等)。
Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.
The scales (gold and steel) of German Heidenhain are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology. Their excellent veracity and coherence of thermal expansivity ensure the exact and stable thermal compensation.
As the leader, GLOBAL Silver performance equipped with the powerful measuring software which second to none, can meet every measurement requirement.
Equipped with optional CLIMA structural temperature compensation option, GLOBAL Silver performance will be able to work at temperature varying between 16~26°C with high precision.
Hexagon metrology Qingdao could provide professional integrated solution, including foundation, damping, air-condition room, load and unload system, etc.
行程范围(mm) Measuring Strokes | 外形尺寸(mm) Overall Dimension | 主机重量 (Kg) Machine Weight | 被测工件最大重量 (Kg) Max. Part Weight | |||||
X | Y | Z | Lx | Ly | Lz | |||
XX | XX | XX | XX | XX | XX | XX | XX | |
精度指标:(根据ISO10360-2坐标测量机的性能评定标准)(Accuracy is according to ISO 10360 – 2) | ||||||||
最大允许示值误差MPEE (mm) Maximum permissible error of indication of a CMM for size measurement (mm) | 最大允许探测误差MPEP (mm) Maximum permissible Probing Error (mm) | |||||||
XX + XXL/1000 | XX | |||||||
动态性能Dynamic Performance | ||||||||
空间运动速度(mm/s) 3D positioning speed | 空间运动加速度(mm/s2) 3D acceleration | |||||||
XX | XX | |||||||
备注:精度验收测头配置条件内容在选项包中选定后请粘贴此处,并删掉不需要的内容。注意整体排版格式。
·环境条件要求 Environment Specifications:
测量机室温度要求:Room Required Specifications | |
房间温度 (温控间) Room Temperature | 18~22°C |
温度梯度(时间) Temperature Gradient (in time) | 1°C /h |
温度梯度(时间) Temperature Gradient (in time) | 2°C /24h |
温度梯度(空间)Temperature Gradient (in the volume) | 1°C /m |
测量机室湿度要求:Humidity Required Specifications | |
空气相对湿度 Relative humidity | 25-75% |
气源要求:Air Supply System Required Specifications | |
最小供气压力 Min. air pressure | 5 bar [0.5 MPa] |
耗气量Air consumption | 150 NL/min |
电源要求:Electrical requirements | |
电压Voltage | 220 V ± 10% |
频率Frequency | 50/60 Hz |
电流Current | 15 A |
用电设备要求接地可靠:接地电阻小于4欧姆 A good earth ground (less than 4 W) is required for reliable operation of the electrical controls. |
Note: The Site Preparation Guide will help customer to know how to reach the Room Requirements.
·控制系统 Controller是一种优质高效的直流伺服系统。可支持各种触发式测头、模拟扫描测头和非接触式测头。采用了高速运动控制芯片,使得测量机的各轴运动形成了独立的闭环系统,在高效运作的同时保持高精度。独特的飞行特性减少了运动中的停顿和拐角,从而确保测量机的工作效率及运行的稳定性。经过严格的可靠性与安全性国际认证(如CE认证)。控制柜中装有用于通风的风扇,同时控制柜前后有两个装有过滤栅格的通风口,起到了良好防尘效果。采用当前流行的高速串行总线技术,同时采用模块化硬件设计,可扩展性强,且易于维护。The controller is a high speed measurement & direct current servo control system.It is capable of supporting touch trigger probing system as well as other probing systems, such as analog scanning probing system and non-contact probing system.The controller contains the leading technology Hexagon Metrology customized high speed control chips, each chip providing three high speed hardware position latched for each moving axis. So CMM’s axes can always move at high speed with high precision.The special 3D vector capability (FLY) enables the movement of three axes to be integrated by eliminating stops and corners. So GLOBAL Silver advantage’s axes can always stably move at very high speed, thus makes the inspection throughput to be improved.The controller has passed the strict international reliability & safety certification system, such as CE certification system of Europe.The cabinet is ventilated and on the front and back there are two filtered gratings for air intake. This dustproof structure can effectively cool controller.The advanced controller uses fashionable high speed serial bus technology and service-friendly modular design so as to enable itself to have strong expansibility and ease of maintenance.控制系统主要技术参数:Technical Characteristics
安全等级IP54 (依据EN60204-1标准) protection class IP54 according to EN60204-1 standard | |
温度范围Operating Temperature range | 5-40°C |
电源要求Single phase | 230 V ± 10%; 50 Hz |
功率Power | 940VA |
相对湿度Relative humidity | 50% at +40°C;90% at +20°C 无冷凝non condensing |
B.软件系统 Software System·PC-DMIS CAD测量软件Measuring & Inspection Software凭借全球超过30,000套的安装,PC-DMIS被业界公认为功能最强大的通用测量软件。融合Hexagon计量产业集团多年来积淀的深厚的应用实践经验及对广大用户需求的精准把握,PC-DMIS紧跟信息与测量技术发展的步伐,可兼容最新技术的32位、64位 Windows 7操作系统和形位公差标准。
人性化的操作方法、直观的操作界面、可个性化定制的检测报告以及智能化的特征自动识别与多语言在线帮助,使得该款软件易学、高效、实用,适合广泛的测量需求,能够帮助企业快速提升坐标计量和产品质量控制能力,实现高效快捷的质量检测和过程控制。
作为全球计量行业第一家使用CAD引擎的行业领导者,PC-DMIS开创了离线编程和无纸化检测的先河,通过选项的DCI直读接口或者DCT编译器,还可直接调用UG、CATIA、PRO/E等原始数模,从而避免了数据丢失和失真,并提高了效率。
With over 30,000 seats in place, PC-DMIS is recognized as the world’s most capable CMM metrology software. As the benchmarking software of metrology industry in the world, PC-DMIS combines Hexagon coordinate measurement in the industry for many years practical experience in the application of deep and precise needs of the users to grasp. Meantime PC-DMIS also supports windows 7 based on 32 –bit and 64-bit operation system.
Humane methods of operation, an intuitive user operation interface, test report customization and intelligent features of automatic identification and multi-language online help, which makes this software practical and suitable to learn, efficient, for a wide range of measurement needs, can help enterprises rapidly coordinate measurement and product quality control, to achieve fast and efficient quality inspection and process control.
As the industry leader and 1st of global metrology industry to use CAD engine, PC-DMIS created the off-line programming and testing of the first paperless, with optional direct-reading interface DCI or DCT compiler can directly call UG, CATIA, PRO / E, such as the original model, thus avoiding data loss and distortion, and improve efficiency.
功能强大的计量与检测软件PC-DMIS CAD,是基于PC-DMIS PRO的功能之上,针对CAD的功能,为计量需要提供了完美的解决方案,使您的测量过程以安全、高效率和高精度进行。这一完善的测量软件,一方面通过其简捷用户界面,引导使用者进行零件编程、程序初始设定和执行工件检测。另一方面,利用其一体化的图形功能,能够按照CAD模型进行编程,测量路径的安全性模拟和碰撞检查,避免了编程错误带来的测量安全隐患,同时还可直观地查看测量数据的具体位置,并将最终检测数据生成可视化的图形报告,另外,PC-DMIS CAD还具有测量数据CAD格式输出功能,如常用的IGES、STEP等格式。
Powerful measurement and inspection software PC-DMIS CAD is the ideal solution for any metrology requirement based on PC-DMIS PRO. With PC-DMIS CAD software, you can take your measurement with speed, efficiency and accuracy. On one hand, the use of its integrated graphics functions, in accordance with the CAD model can be programmed to measure the safety of the path simulation and collision checking to avoid programming errors caused by measurement of security risks, but can also view the measurement data directly at the specific location, and will eventually test data to generate graphical visualization of the report, on the other hand, PC-DMIS CAD also has measurement data output function CAD format, such as the common IGES, STEP and other formats.
PC-DMIS提供了如下先进的性能 Main Features:
具有中文版用户操作界面和在线中文帮助具有完善、可定制的直观化图形用户界面(GUI),为不同软件应用水平的操作者提供了便捷的执行功能强大的计量软件的方法提供了快速启动界面:按照操作提示对测头系统快速管理和应用操作、零件坐标系管理和应用操作、所需几何特征的测量、构造和公差评价提供了功能强大的形位公差的评价,包括:直线度、平面度、圆度、圆柱度、圆锥度以及各种形面轮廓度等。相对基准几何要素真实位置度的评价:平行度、垂直度、角度、对称度、位置度、同轴度、同心度、轴向跳动、径向跳动、轴向全跳动、径向全跳动可实现具有多种格式的CAD数模的导入、编程和测量,并能够完成几何关系的计算、构造和形位公差的评价与分析,如:IGES,STEP,VDAFS,STL等等可实现基于CAD模型的零件测量前路径模拟和碰撞检查具有测量数据多种通用的输出格式,如:IGES、STEP,VDAFS, XAML, DMIS,DES,Excel,Generic,XYZ,XML提供了丰富多样的检测报告标准模版,同时还提供了个性化定制功能,使检测报告输出增加了报告格式和数据处理上的灵活性PTB完全认证提供ISO及ANSI标准的公差评判能力,并兼容了GD&T 2009版的最新功能Chinese user interface and Chinese on line help available.A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines. One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurementForm evaluations of geometrical elements: Straightness, Flatness, Roundness, Cylinder form, Conical form, Torus form, and Spherical form. True position of an element with reference to the datum(s):Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runoutGeometric features measurement with various files CAD format interface, Such as IGES、STEP,VDAFS, XAML, DMIS,DES,Excel,Generic,XYZ,XMLPath lines animation and collision detection checking based on CAD model.Versatile reporting templates allow a new flexibility in report formatting and data handling.Full PTB certification.Follow the GD&T rules of ISO and ANSI, and added the new functions in GD&T 2009 version.C.测头系统 Probe System·TESASTAR-sm 80 自动分度测座 Motorized indexable headTESASTAR-sm80可在竖直水平两个方向自动旋转,5°的精细分度量确保有多达2952个测头角度组合.旋转90°仅需两秒钟, 可配置长达300mm的加长杆;可连接各种触发式测头、模拟扫描测头和非接触式测头。特别设计的结构使得TESASTAR-sm 80在安装时,部分结构可深入测量机Z轴内部,节省了安装空间尺寸,因而增大了测量空间。
TESASTAR-sm 80 can rotate in horizontal and vertical direction freely. It can be precisely indexed to reach 2952 highly repeatable attitudes with fine (5°) angular index increments. Its index speed is 90° in 2 seconds and can handles up to 300 mm long probe extensions. TESASTAR-sm 80 is capable of connecting touch trigger probe as well as other probing systems, such as analog scanning probing system and non-contact probing system. TESASTAR-sm 80 is specially designed to save measuring range of CMM by putting partial structure inside the Z column during the installation, which represents a significant increase of measuring volume.
技术参数(Characteristics): | ||
分度角A(俯仰)Indexable axis A (Pitch) | from -115° to90°, step of 5° | |
分度角B(旋转)Indexable axis B (Roll) | ±180°, step of 5° | |
总位置数(Total number of position) | 2952 | |
重量(Weight) | 938g | |
旋转扭矩(Rotation Torque) | 0.6Nm | |
定位重复性(Positioning repeatability) | 0.5μm | |
旋转一个分度的时间 (Max. time for turning 1 index step) | 1s | |
旋转90度的时间 (Max. time for turning 90°) | 2s | |
加长杆最大长度(Max. Extension bar) | 300 mm |
·TESASTAR-mp测头,含一个标准测力吸盘TESASTAR-mp probe with a standard force moduleTESASTAR-mp触发测头由测头体和吸盘两部分组成,不需重复校验就可手动或自动更换吸盘,更换精度可保证2μm。它使用通用M8螺纹连接,因而可适用于现有的大部分的手动或自动测座。同时具有四种不同的形式,可提供从0.055 N到0.10N之间不同的标定探测力, 是进行快速精确测量的理想选择。
TESASTAR-mp is a touch-trigger probe consisting of two main parts, one probe body and one mounting module. It could ensure a repositioning repeatable within 2μm whilst allowing manual or automatic probe changing with no need of recurrent qualification. The common M8 threaded connection permits a direct assembly with nearly all existing measuring heads, whether manually operated or motor driven. There are four modules available could provide varying measuring forces from 0.055 N to 0.10 N. TESASTAR-mp is the ideal solution for fast and accurate coordinate measurement of part features.
TESASTAR-mp SF标准力测头技术指标(Standard Force Probe Technical Features) | ||
测量方向(Measuring Direction) | 5 | |
1维重复性(Repeatability limit) | 0.35μm | |
固定(Mounting) | M8 | |
探针固定(Stylus Mounting) | M2 | |
最小探测力/探针长度(Triggering Force/Styli length) | 0.08N/10 mm | |
最大测针长度(Max. Styli length) | 50mm | |
最大直径(Diameter) | 13.5 mm | |
长度(含M8螺纹)(Length from M8 thread) | 42.1mm | |
重量(Weight) | 24.6g |
序号No. | 规格Specification | 零件号 Order No. | 数量Quantity |
1 | 1mm Dia. 10 mm long ball stylus | 03969201 | 2 |
2 | 2mm Dia.10 mm long ball stylus | 03969202 | 6 |
3 | 3mm Dia. 10 mm long ball stylus | 03969203 | 2 |
4 | 4mm Dia.10 mm long ball stylus | 03969204 | 2 |
5 | 1mm Dia.20 mm long ball stylus | 03969221 | 1 |
6 | 2mm Dia.20 mm long ball stylus | 03969212 | 2 |
7 | 3mm Dia. 20 mm long ball stylus | 03969213 | 1 |
8 | 4mm Dia. 20 mm long ball stylus | 03969214 | 1 |
9 | 5-way star stylus | 03969082 | 1 |
10 | 5-Way center | 03969054 | 1 |
11 | 10mm styli Extensions | 03969231 | 2 |
12 | 20mm Styli Extensions | 03969232 | 1 |
13 | M2 stylus Knuckles | 03969059 | 1 |
14 | Tool key for stylus | 047866 | 2 |
15 | key HEX, 1.5mm | 042086 | 1 |
合计Total | 26 |